China Custom 7.5kw-22kw 16bar Air Compressor Compressor with Great quality

Product Description

7.5kw-22kw 16bar high pressure compressor for fiber laser cutting machine air compressor 
 

Product Description

High Pressure Screw Air Compressor for Fiber Laser Cutting Application

1. All-in-1 design, user-friendly, it can be used when power is ready.
2.The original imported airend is used to ensure high ekciency and stability, and smoother cutting.
3. Multiple protection devices, multiple shock and noise reduction configurations, low noise.
4. High-efficiency refrigerant dryer and 5-level high-ekciency special precision Filter, high Filtration accuracy, pressure dew point as low as 2~5°C, gas oil content as low as 0.001PPM, particulate matter filtration accuracy up to 0.01um, ensuring pure compression air.
5. Constant temperature control. The start and stop of the cooling fan can be set according to the season for the better control on oil temperature to avoid emulsification.
6. The 500L large air storage tank has buuered air and stable air supply. The precipitation of compressed air in the air storage tank is more conducive to water removal and sewage discharge.
7. Centralized drainage after post-treatment is helpful to keep the customer’s site clean.

Our advantages

Germany Rotorcomp Air end
1.Original imported rotorcomp air end to ensure high efficiency and stability, smoother cutting and smoother cut surface.
2.Level 1 energy efficiency standards.

High efficiency motor
1. IE3, IIP23/P55 high protection level.
2. Suitable for environments with more dust and smoke.
3. Dust and moisture in the air are not easy to enter the motor,maintaining long-term trouble-free operation.

Manuli Italy Super Pipe
1. Anti-aging, Long service life.
2. High Polymer Material, High Intensity.
3. Multi-working-condition 

High efficiency inlet filter
Original Donaldson, with a filtration accuracy of 2um. Ensure that the air sucked by the air end is pure and free of impurities

Mann Filters Set
1.Air Filter, Purified Air from Very Beginning.
2. Oil Filter, Clean Oil Circulation.
3. Oil Separator, Purify Compressed Air.
4. 150% Filtration by Serial Filter Paper Design

Microcomputer PLC control
Display air compressor operating status, fault alarm,parameter settings, temperature and pressure, total operating time and loading operating time, loading/unloading/full load display, emergency shutdown, operation mode, etc. And can record at least 30 historical alarm information, exhaust pressure, temperature and other historical information, automatically load and unload, realize unmanned operation.

Built-in refrigerated dryer, reasonable design
Environmentally friendly refrigerant, no pollution risk.
Efficient water removal and filtration.

Ultra-precision filter, multiple protection
1.Remove Moisture from Compressed Air.
2.Remove Dust, Particle Content ≤0.01μm.
3.Remove Oil, Oil Content ≤0.003ppm.
4.Outlet Lens Spray Test, No Fog, nor Impurities.

 

Technical Parameters

Model Air Delivery (m3/min) Rated exhaust pressure (Mpa) Power (kW) Noise (Db) Outlet diameter (In) Dimension (mm) Weight (Kg) Exhaust
pressure
dew point (ºC)
Exhaust dust
content (μm)
Exhaust oil content (ppm) Gas storage tank capacity (L)
DBZY-10A 0.55 1.58 7.5 65 G3/4 1418*700*1500 395 2~10 0.01 0.01 260
DBZY-15A 1.05 1.58 11 65 G3/4 1882*790*1731 560 2~10 0.01 0.01 500
DBZY-20A 1.51 1.58 15 65 G3/4 1882*790*1731 572 2~10 0.01 0.01 500
DMZY-15A 1.05 1.58 11 65 G3/4 1882*790*1731 560 2~10 0.01 0.01 500
DMZY-20A 1.52 1.58 15 65 G3/4 1882*790*1731 572 2~10 0.01 0.01 500
DMZY-30A 2.41 1.58 22 68 G3/4 1882*1081*1801 630 2~10 0.01 0.01 500
DCZY-30A 2.21 1.58 22 68 G3/4 1882*1081*1801 630 2~10 0.01 0.01 500

 Compressor model list

Description Model Dimension
(mm)
Weight
(kg)
Connection 
size
15kw fixed speed compressor+500L tank+dryer+ line filters DBZY20A
(15.8bar/15KW/1.51m³/500L)
1882*790*1731 572 G3/4″
22kw fixed speed compressor+500L tank+dryer+line filters DCZY30A
(15.8bar/22KW/2.41m³/500L)
2560*1081*1801 903 G3/4″
22kw fixed speed compressor+1100L tank+dryer
+line filters+Adsorption dryer
DCZY30AC
(15.8bar/22KW/2.41m³/1100L)
2560*1081*1801
The final size is 
according to the 
actual installation
1103 G3/4″
15kw piston compressor+600L tank+dryer+line filters DHH1230
(30bar/15KW/1.2m³/600L)
1650*1500*1970 1300 G3/4″
22kw piston compressor+600L tank+dryer+line filters DHH2530
(30bar/22KW/2.5m³/600L)
2200*1600*1970 1520 G3/4″

Model election and main technical parameters

Laser machine  power Low power section High power section
1000-6000W 6000-8000W 8000-20000W
Compressor
model
DBZY-20A DCZY-30A DCZY-30AC
Main tech parameters Pressure:15.8bar 1.58mpa
Capacity: 1.51 m3/min
Power: 15kw
Pressure: 15.8bar 1.58mpa
Capacity: 2.41m3/min
Power: 22kw
Pressure: 15.8bar 1.58mpa
Capacity: 2.41m3/min
Power: 22kw
Main
components
1. 20hp 15kw screw compressor
2. Refrigerated dryer
3. 500 liters gas tank
4. 1 pcs gas-water separator
5. 4 pcs high-precision filters
6. Automatic drainage valve
1. 30hp 22kw screw compressor
2. Refrigerated dryer
3. 500 liters storage tank
4. 1 pcs gas-water separator
5. 4 pcs high-precision filters
6. Automatic drainage valve
1. 30hp 22kw screw compressor
2. Refrigerated dryer
3. 500 liters storage tank
4. 1 pcs gas-water separator
5. 4 pcs high-precision filters
6. Adsorption dryer
7. Automatic drainage valve
8. 600 liters storage tank
Compressed
air quality
Particle content: <=0.01um
Oil content: <=0.003 ppm
Pressure dew point: 2-8 ºC
Particle content: <=0.01um
Oil content: <=0.003 ppm
Pressure dew point: 2-8 ºC
Particle content: <=0.01um
Oil content: <=0.003 ppm
Pressure dew point: -40~ -70 ºC

DuriAuxiliary gas for Fiber Laser Cutting, did you get the right one?

The schematic diagram of laser cutting is shown in the following.

During the process, auxiliary gas is necessary to blow off the slag/dross in the kerf and cool down the cutting surface, also it protects lens and nozzle of laser. Basically there are 3 kinds of gas: Oxygen, Nitrogen and Air, any of them affects directly to the cutting performance, speed, thickness etc. So we really need to think better before action.

1.Oxygen

Oxygen is commonly used to cut thick carbon steel because the chemical reaction between iron element and oxygen helps the metal absorb heat and promotes it melt, which can greatly improve the cutting efficiency.

However, oxygen will cause a marked oxide film on the cut surface and it will have a quenching effect around, increases the hardness which impact on subsequent processing. It also turns kerf to black or dark yellow.

Generally, Oxygen assists carbon steel plates cut, low-pressure punching, and low-pressure cutting. Oxygen is generally vaporized from liquid oxygen which provided by the local supplier, so the quality of the gas source is clean and no need special treatment.

2. Nitrogen

Nitrogen will form around the molten metal as protective atmosphere while it’s assisting the cut, prevent oxidation of the material, avoid the formation of oxide film. However, the cutting speed is not as fast as oxygen, and the nitrogen consumption of the nitrogen is large which means the cost will be higher.
The non-oxidized surface has the characteristics of direct welding, strong corrosion resistance and the kerf turns white.

Generally, nitrogen is used to cut stainless steel, galvanized sheet, aluminum, aluminum alloy, brass and other materials, by low-pressure perforation and high-pressure cutting. When cutting with nitrogen, the change of the gas flow has a great impact on the cutting performance, in this case, make sure the gas flow is sufficient and constant. Nitrogen is usually vaporized from liquid nitrogen provided by supplier, so the quality should be clean.

3. Air

Air, as it’s the most economic medium because it’s much easier to obtain than oxygen and nitrogen, nobody can charge you for air!

Every 1 knows the air contains about 20% oxygen and about 78% nitrogen, so it can make up for both shortage and cutting speed is slower than oxygen but faster than nitrogen. Since the oxygen is involved, the kerf turns a little bit yellow. It’s the most economic option for you as long as you are okay with the color change.

Generally compressed air can be used for cutting sheet-metal parts, aluminum sheet, nonmetal and galvanized sheet etc., air assist can certainly reduce the oxide film and absolutely save your cost, therefore, air assist is more and more equipped in fiber laser cut industry.

Compressed air can be obtained easily with an air compressor, but not any air compressor can be equipped for Fiber Laser Cutter as the Air itself is not clean, especially after compressing, there are plenty of water, oil and particles and any of them sprayed on the lens, the transmission of laser beam will be seriously affected and focus scattered, resulting bad cutting effect such as bottom burrs or rough kerf, even obsolescence.

Situation could be much worse if it is high-power fiber laser, even a tiny particle or a little spray will very possibly burn your entire lens cone.

In order to make the most economic (Air assist) way workable, ensure cutting quality and avoid any damage for your fiber laser, the compressed air must be pure and constant, 100% meet ISO 8573-1-2571 standard.

Dehaha 4-in-1 (Compressor + receiver tank+ dryer + filters) high pressure air compressor is special compressor for Fiber Laser Cutting industry, custom built to provide filtered, dried, continuous reliable supply of high pressure compressed air at 2~10ºCdew point to assist laser cutting. Produce your own assist air at a fraction of the cost of cylinder.

 

Certifications

 

 

Project case

 


 

Customer feedback

 

 

Packaging & Shipping

• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)

• Shipping method: by sea, by LCL/FCL or as requested

• Delivery method: FOB, CFR, CIF and EXW etc.

• Delivery time: in 7-15 days after receiving deposit (customized machines not included)

Company Profile

Dehaha Compressor ZheJiang Co.,Ltd.was founded in 1996 with over 150 skilled employees and more than 25 R&D engineersteams ‘ .We focus on the research & develop,manufacture and energy-saving solutions of screw air compressor to create value for customers and society.In 2018 our total sales volume approached 15 million US dollars.By over 23 years enhanced experiences of designing, producing and marketing,today our valued customers are over 130 countries.

Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.

Dehaha’s primary businesses focus in following key areas:
Oil-injected rotary screw compressors
Portable screw air compressors
Oil free air compressors
High pressure air compressors
Air treatment equipment

At Dehaha,we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries.All of our products are designed for reliable performance,easy maintenance,and maximum energy efficiency.We have sales representatives who can speak English,Spanish,French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.

Dehaha continuously innovates product development and management to meet customers’ demand.The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle”Energy Saving First, Mutual Value Shared”. CHINAMFG mission is to be a world-renowned high-end brand,with sustainable development,constantly improving its own value and sharing it with our customers and staff.Committed to offer our customers a silent and energy-saving manufactured products.

Our service

1.24/7 after sales service support in different languages.

2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots. 
6.All kinds of technical documents in different languages.

After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with the best price.
• An overboard engineer service is available.

 Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange accommodation, transportation, and translator. The extra cost for each will be discussed based on the local price level.

Special Customized Service

(1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, nameplate, and logo) as your need, and will not charge extra fee.

(2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (nameplate and logo) but we will charge some extra fee for the nameplate, as the nameplate factory has the MOQ.

(3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.
 

FAQ

 

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of ZheJiang , China, more than 24 years.
 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
 

Q8. How do you control quality ?
A: 1.The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: Online Support
Warranty: 24montrhs
Lubrication Style: Lubricated
Customization:
Available

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air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China Custom 7.5kw-22kw 16bar Air Compressor Compressor   with Great qualityChina Custom 7.5kw-22kw 16bar Air Compressor Compressor   with Great quality
editor by CX 2023-09-27

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