China OEM Air-Cooled Propylene Loading and Unloading Recovery Compressor Ammonia Piston Compressor with high quality

Product Description

 

Company Profile

 

The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.

 

Product Description

This series of oil-free lubricating compressors is 1 of the first products produced by our factory in China. The product has low rotation speed, high component strength, smooth operation, long service life and easy maintenance.
Convenience and other features. Among them, ZW series compressors are in unit form. It integrates compressor, gas-liquid separator, filter, two-position four-way valve, safety valve, check valve, explosion-proof electric
The machine and chassis are integrated. It has the characteristics of small size, light weight, low noise, good sealing, easy installation and simple operation.
This product is mainly used for unloading, loading, tank dumping, residual gas recovery and residual liquid recovery of liquefied petroleum gas/C4, propylene and liquid ammonia. Widely used in gas, chemical industry, energy, etc.
Industry, it is a key equipment in gas, chemical, energy and other industries.
Note: During the process of unloading, the compressor pressurizes the gas from the storage tank and then presses it into the tanker through the gas phase pipeline. The pressure difference in the gas phase presses the liquid from the tanker to the storage tank to complete the process.
The process of unloading the truck. When the gas phase is pressurized, the gas phase temperature will increase. At this time, there is no need for forced cooling, because if the gas phase is compressed and then cooled, it will easily liquefy.
It is difficult to establish the gas phase pressure difference, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the unloading process to be prolonged. If residual gas recovery is required, perform the residual gas recovery operation
In this case, a cooler can be selected to force-cool the gas phase so that the remaining gas can be recovered as quickly as possible.
The loading process is opposite to the unloading process

Product Parameters

Liquefied gas(CH4) loading and unloading compressor
Inlet pressure: ≤1.0MPa
Discharge pressure: ≤1.6MPa
Maximum pressure difference: 0.6MPa
Maximum instantaneous pressure ratio: ≤6
Cooling method: air cooling
The unloading volume is based on the inlet pressure of 1.0MPa,Discharge pressure 1.6MPa,Inlet temperature 40ºC,
The liquid density of liquefied gas is calculated at 582.5kg/m3. When the working conditions change, the unloading volume will change accordingly. This is for reference only.

No. Type Motor(KW) Size(MM) Loading and unloading truck speed(T/H)
1 ZW-0.25/10-16 4 1000X710X/865 -5.5
2 ZW-0.4/10-16 5.5 1000X710X/865 -9
3 ZW-0.5/10-16 7.5 1000X710X/865 -11
4 ZW-0.6/10-16 7.5 1000X710X/865 -13
5 ZW-0.8/10-16 11 1000X710X/865 -17.5
6 ZW-1.1/10-16 15 1000X710X/865 -24
7 ZW-1.35/10-16 18.5 1000X710X/865 -30
8 ZW-1.16/10-16 22 1400X900X1180 -35
9 ZW-2.0/10-16 30 1400X900X1180 -45
10 ZW-2.5/10-16 37 1400X900X1180 -55
11 ZW-3.0/10-16 45 1400X900X1180 -65
12 ZW-4.0/10-16 55 1400X900X1180 -85
13 VW-5.0/10-16 75 2000X1700X1400 -110
14 VW-6.0/10-16 90 2000X1700X1400 -130
15 VW-8.0/10-16 110 2000X1700X1400 -174
16 ZE-0.75/10-15 11 1450X800X1300 -16.3
17 2DG-1.5/10-16 22 1860X1680X930 -32.6

Propylene loading and unloading  compressor
Inlet pressure: ≤1.6MPa
Discharge pressure: ≤2.4MPa
Maximum pressure difference: 0.8MPa
Maximum instantaneous pressure ratio: ≤4
Cooling method: air cooling
The unloading volume is calculated based on the input pressure of 1.6MPa, discharge pressure of 2.4MPa, inlet temperature of 40°C, and propylene liquid density of 614kg/m3. When the working conditions change, the unloading volume will change accordingly. It is for reference only.

No. Type Motor(KW) Size(MM) Loading and unloading truck speed(T/H)
1 ZW-0.6/16-24 11 1000X680X870 -15
2 ZW-0.8/16-24 15 1000X680X870 -20
3 ZW-1.0/16-24 18.5 1000X680X870 -25
4 ZW-1.5/16-24 30 1400X900X1180 -36
5 ZW-2.0/16-24 37 1400X900X1180 -50
6 ZW-2.5/16-24 45 1400X900X1180 -60
7 ZW-3.0/16-24 55 1600X1100X1250 -74
8 ZW-4.0/16-24 75 1600X1100X1250 -98
9 ZW-6.0/16-24 132 2400X1700X1550 -147

Liquid ammonia loading and unloading  compressor

Inlet pressure: ≤1.6MPa
Discharge pressure: ≤2.4MPa
Maximum pressure difference: 0.8MPa
Maximum instantaneous pressure ratio: ≤4
Cooling method: air cooling
The unloading volume is calculated based on the input pressure of 1.6MPa, discharge pressure of 2.4MPa, inlet temperature of 40°C, and liquid ammonia density of 729kg/m3. When the working conditions change, the unloading volume will change accordingly. It is for reference only.

No. Type Motor(KW) Size(MM) Loading and unloading truck speed(T/H)
1 ZW-0.6/16-24 15 1100X700X900 -17.5
2 ZW-0.8/16-24 18.5 1100X700X900 -23
3 ZW-1.0/16-24 22 1000X680X870 -29
4 ZW-1.5/16-24 30 1400X900X1180 -43
5 ZW-2.0/16-24 37 1400X900X1180 -58
6 ZW-2.5/16-24 45 1400X900X1180 -73

  
 

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

Are There Different Types of Gas Air Compressors Available?

Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:

1. Reciprocating Gas Air Compressors:

Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.

2. Rotary Screw Gas Air Compressors:

Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.

3. Rotary Vane Gas Air Compressors:

Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.

4. Centrifugal Gas Air Compressors:

Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.

5. Oil-Free Gas Air Compressors:

Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.

6. Portable Gas Air Compressors:

Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.

7. High-Pressure Gas Air Compressors:

High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.

8. Biogas Air Compressors:

Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.

These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.

China OEM Air-Cooled Propylene Loading and Unloading Recovery Compressor Ammonia Piston Compressor   with high qualityChina OEM Air-Cooled Propylene Loading and Unloading Recovery Compressor Ammonia Piston Compressor   with high quality
editor by CX 2024-04-09

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