China OEM Azbel High Safety Low Energy Consumption Super September Small All Oil Free Gas Booster Compressor mini air compressor

Product Description

Product Description

The equipment does not need to add lubricating oil, and the discharged gas does not contain oil and oil vapor, so it can be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.

Product Name

Oil-Free Oxygen Booster compressor

Cooling Method

Air-cooled or water-cooled

Range Of Rotation

300-600r/min

Power Range

<55KW

Flow Range

Support Customization

Inspiratory Pressure Range

0-0.6Mpa

Exhaust pressure range

≤25.0Mpa

Compression stage

3-4Class

Working Principle

 

A booster air compressor or compressed air pressure amplifier operates on the simple principle that within a closed system (non-vacuum), the pressure increases as volume decreases. An air booster compression system comprises a receiver tank, pipework,and discharge tank.The receiver tank has an inlet that receives compressed process air coming from a primary feed and channels it through several compression stages to further increase the pressure. Additionally, the receiver tank serves as a limited storage capacity for when the system is not actively delivering compressed air.After going through a series of compression stages, pressurized air flows through the piping into the discharge tank which contains an outlet that supplies the gas to the site.

 

Application Field

Company Profile

HangZhou Azbel Technology Co., Ltd. is located in HangZhou, China. The company adopts a separate operation of factories and offices. Our factory is located in Xihu (West Lake) Dis. County, HangZhou City, with the most professional technology and our office is located in CHINAMFG Gongwang Building in HangZhou HangZhou which have a state-of-the-art team. It has a fully automatic casting production workshop with an annual casting of more than 3,000 tons of stainless steel. There are more than 20 engineering and technical personnel, including 8 senior engineers. The company integrates control, casting, research and development, production, and sales.Its products are widely used in petrochemical, electric power, paper-making, metallurgy, energy and other industries. With advanced and prudent design concepts, sophisticated process equipment and complete testing and testing equipment, the company has a high-quality workforce to ensure high product quality and excellent service, and has won unanimous praise and trust from users over the years.

Advantages

 

* Low production cost
* Low working pressure and safely.
* Good flexibility. The purity and output for oxygen can be easily adjusted.
* Simple Process And Less Equipment,High Automation And Operation Convenience
* Quick Starting And Easy Stopping, The system can provide product gas in 30 minutes after starting and also can be operated

Packaging & Shipping

The equipments will wrapped by the pearl wool and crate,the full sets will download in the container.

FAQ

Q.What are the steps of cryogenic air separation?

A.Cryogenic separation of air into its constituent gases involves various processes. Combination of these processes are needed in a cryogenic air separation plant, of which the fundamental ones are (i) air compression, (ii) air purification, (iii) heat exchanging, (iv) distillation, and (v) product compression

Q;What is cryogenic distillation for air separation unit?

A:Cryogenic air separation processes are routinely used in medium to large scale plants to produce nitrogen, oxygen, and argon as gases and/ or liquid products. Cryogenic air separation is the preferred technology for producing very high purity oxygen and nitrogen.

Q:How much energy does a cryogenic air separation unit use?

A:Designed for production of liquid oxygen, nitrogen and argon under pressure up to 0.3 MPa, with total capacity of 500 up to 6000kg/h. Specific power consumption is 1.5 kWt*h/kg (for small units) up to 0.8 kWt*h/kg.

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Usage: Hydrogen, Nitrogen, Oxygen, Ozone
Purpose: Air Compressor
Parts: PLC, Pressure Vessel, Other, Engine, Gear, Motor,
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China OEM Azbel High Safety Low Energy Consumption Super September Small All Oil Free Gas Booster Compressor   mini air compressorChina OEM Azbel High Safety Low Energy Consumption Super September Small All Oil Free Gas Booster Compressor   mini air compressor
editor by CX 2024-04-04

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