China OEM Factory Direct Sales China Factory Price Nitrogen Generator Air Compressor with Great quality

Product Description

Nitrogen compressor

Nitrogen compressor refers to the compressor used to pressurize nitrogen and realize transportation or storage

Nitrogen has many applications in the national economy

for example

1. Laser cutting

Nitrogen plays the role of protective gas in laser cutting. Medium pressure nitrogen is mainly used to blow away oxygen, prevent oxidation of metal incision and surrounding under high temperature, and improve the cleanliness and beauty of cutting surface

2. Nitrogen storage

Generally, the outlet pressure of PSA nitrogen generator is less than or equal to 10 barg. If the nitrogen generator has excess capacity, or if it is filled at night with CHINAMFG valley power, it is more economical. It is necessary to store the nitrogen for subsequent use. At this time, the nitrogen compressor is generally used to pressurize the pressure to 200-300 kg and fill it into the high-pressure bottle. Generally, a high-pressure bottle can fill about 10 cubic CHINAMFG of nitrogen

 

The oil-free lubricated reciprocating plug nitrogen compressor has 2 cooling modes: air cooling and water cooling. It can be divided into single action and double action structures, vertical and angle types, medium pressure and high pressure. The wind brand series oil-free lubricated nitrogen compressor has excellent performance, smooth operation, high efficiency and energy saving, long service life, and is widely used in nitrogen laser cutting, nitrogen cHangZhou, chemical industry, etc.
 

Here is our oil free nitrogen compressor technical data

Model

Working medium

suction pressure (Mpa,Psig)

Discharge pressure (Mpa,Psig)

Motor.KW

Flow rate Nm3/hr

Voltage

Cooling way

WW-100-6-30

Nitrogen

0.6,85

3,430

15

100

220V/380V/415V/440V 50/60HZ

air cooling

WW-100/5-40

Nitrogen

0.5,70

4,576

18.5

100

220V/380V/415V/440V 50/60HZ

air cooling

WW-100/5-45

Nitrogen

0.5,70

4.5,650

18.5

100

220V/380V/415V/440V 50/60HZ

air cooling

WW-150/6-30

Nitrogen

0.6,85

3,430

18.5

150

220V/380V/415V/440V 50/60HZ

air cooling

WW-190/10-40

Nitrogen

1,145

2.5,360

18.5

190

220V/380V/415V/440V 50/60HZ

air cooling

WW-200/6-30

Nitrogen

0.6,85

3,430

22

200

220V/380V/415V/440V 50/60HZ

air cooling

WW-220/5-16

Nitrogen

0.5,70

1.6,230

18.5

220

220V/380V/415V/440V 50/60HZ

air cooling

WW-220/5-16

Nitrogen

0.5,70

1.6,230

18.5

220

220V/380V/415V/440V 50/60HZ

air cooling

WW-282/5-16

Nitrogen

0.5,70

1.6,230

22

282

220V/380V/415V/440V 50/60HZ

air cooling

After-sales Service: One Year
Warranty: One Year
Weight: 200kg
Voltage: 220V /50Hz
Gas Type: Nitrogen
Working Pressure: 10 Bar, 5 Bar, Other
Customization:
Available

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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China OEM Factory Direct Sales China Factory Price Nitrogen Generator Air Compressor   with Great qualityChina OEM Factory Direct Sales China Factory Price Nitrogen Generator Air Compressor   with Great quality
editor by CX 2023-10-17

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