China supplier Low Pressure Low Flow Industrial Propylene Propane Gas Booster Flammable Gas Diaphragm /Piston Compressor air compressor lowes

Product Description

Reciprocating Completely Oil-Free Diaphragm Compressor
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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

GZ Type Instruction
GZ diaphragm compressor is a non-standard compressor product, GZ diaphragm compressor is a single-cylinder one-stage diaphragm compressor, GZ series covers various piston forces from small GV2 to GD, Therefore, the price of GZ type products fluctuates greatly due to different configurations, and can be customized according to customers’ different usage parameters, requirements and environments!

GZ diaphragm compressor is composed of cylinder block, cylinder head, crankshaft connecting rod, diaphragm, oil circuit, gas circuit, water cooling system and motor drive. Among them, our company can provide 2 kinds of cooling for all diaphragm compressor series products. Method: air cooling and water cooling.

The diaphragm compressor is 1 of many types of compressors. It is named because of its special diaphragm, which separates the compressed medium from the outside world. Diaphragm compressors can also be referred to simply as membrane compressors. Due to its special structure, the cylinder does not need to be lubricated, and the sealing performance is very good. The compression medium does not contact any lubricant, so it can compress the gas with extremely high purity, which can generally reach 99.999% purity, which is more suitable for compression. , Transport all kinds of precious rare gases. In addition, diaphragm compressors are especially suitable for corrosive, radioactive, toxic, and explosive gases. The cylinder of the diaphragm compressor has good heat dissipation and can adopt a higher compression ratio, so its pressure range is wider, and the exhaust pressure can reach up to 500MPa. It is used in the food industry, petroleum industry, chemical industry, electronics industry, nuclear power plants, aerospace, military equipment, medicine, scientific research and other fields.

However, the main disadvantages are that the dome-shaped surface of the cover is a special profile, which is difficult to process; the price is higher than that of ordinary piston compressors.

Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.

Reference operating parameter

Model GZ-15/30-200 Remarks  
Volume Flow Nm3/h 15 No-Standard  
Working pressure Suction pressure: 3.0MPa No-Standard  
  Exhaust pressure: 20MPa No-Standard  
Cooling Method   Water-Cooled No-Standard  
Intake temperature °C 0~30    
Inlet pressure MPa 0.3~0.4    
Discharge temperature °C ≤45ºC    
  Noise dB(A) ≤80  
  Power/Frequence V/Hz 380/50 No-Standard
  Motor Power KW 2.2~45  
  Crankshaft speed r/min 420  
  Overall dimension L/mm 1400  
    W/mm 1000  
    H/mm 1200  

Reference specification table

  Model Cooling water consumption (t/h) Displacement (Nm³/h) Intake pressure (MPa) Exhaust pressure (MPa) Dimensions L×W×H(mm) Weight (t) Motor Power (kW)
1 GZ-2/3 1.0 2.0 0.0 0.3 1200×700×1100 0.5 2.2
2 GZ-5/0.5-10 0.2 5.0 0.05 1.0 1400×740×1240 0.65 2.2
3 GZ-5/13-200 0.4 5.0 1.3 20 1500×760×1200 0.75 4.0
4 GZ-15/3-19 0.5 15 0.3 1.9 1400×740×1330 0.75 4.0
5 GZ-30/5-10 0.5 30 0.5 1.0 1400×740×1330 0.7 3.0
6 GZ-50/9.5-25 0.6 50 0.95 2.5 1500×760×1200 0.75 5.5
7 GZ-20/5-25 0.6 20 0.5 2.5 1400×760×1600 0.65 4.0
8 GZ-20/5-30 1.0 20 0.5 3.0 1400×760×1600 0.65 5.5
9 GZ-12/0.5-8 0.4 12 0.05 0.8 1500×760×1200 0.75 4.0
10 GZ-5/0.5-8 0.2 5.0 0.05 0.8 1400×740×1240 0.65 2.2
11 GZ-14/39-45 0.5 14 3.9 4.5 1000×460×1100 0.7 2.2
12 GZ-60/30-40 2.1 60 3.0 4.0 1400×800×1300 0.75 3.0
13 GZ-80/59-65 0.5 80 5.9 6.5 1200×780×1200 0.75 7.5
14 GZ-30/7-30 1.0 30 0.7 3.0 1400×760×1600 0.65 5.5

Warranty: 18month
Principle: Displacement Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof
Mute: Mute
Lubrication Style: Oil-free
Customization:
Available

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air compressor

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

air compressor

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

air compressor

How Do You Choose the Right Size Gas Air Compressor for Your Needs?

Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:

1. Required Airflow:

Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.

2. Operating Pressure:

Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.

3. Duty Cycle:

Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.

4. Tank Size:

The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.

5. Power Source:

Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.

6. Portability:

Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.

7. Noise Level:

If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.

8. Manufacturer Recommendations:

Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.

By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.

China supplier Low Pressure Low Flow Industrial Propylene Propane Gas Booster Flammable Gas Diaphragm /Piston Compressor   air compressor lowesChina supplier Low Pressure Low Flow Industrial Propylene Propane Gas Booster Flammable Gas Diaphragm /Piston Compressor   air compressor lowes
editor by CX 2023-10-16

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