China wholesaler VSD Screw Energy Saving Variable Frequency Oil Air Compressor (KD7508INV) air compressor parts

Product Description

Energy can represent over 70% of a compressor’s lifecycle costs. Generating compressed air can account for more than 40% of a plant’s total electricity bill. Most production environments have a fluctuating air demand depending on the time of day, week, or even months per year. With Adekom’s VSD technology monitoring compressed air requirements, fluctuating demand no longer equals high energy costs.

ADEKOM’s latest technology of Variable Speed Drive (VSD) CZPT which adopts permanent magnet motor and controlled by frequency inverter is having the following features:VSD compressor precisely follows the varying air demand by adjusting motor rotation speed, this prevents unnecessary full load high current operation and energy consumed during unload operation of standard base load compressor;By adopting modern High Efficiency Interior Permanent Magnet (IPM) Motor Drive, CZPT LM series VSD compressor is having 6-7% more energy efficient than standard VSD CZPT available in the market.;Especially under low loading running, optimal control range of IPM motor plays a significant role of superior energy saving effect.Thanks to the high energy efficiency of IPM motor under wide operating range, this inverter controlled variable speed drive CZPT can achieve energy saving of 35% in comparing with standard base load compressor.

Feature

One Common Shaft Structure
Interior Permanent Magnet (IPM) motor is designed to be direct-couple connected with compressor airend male rotor internally with 1 common shaft structure without gear box or driving v-belts to guarantee 100% transmission efficiency without any loss.

High Efficiency Rare Earth Permanent Magnet Synchronous Motor
a. IPM motor constructed with neodymium iron boron permanent magnet materials can guarantee excitation loss will not happen even under high operating temperature up to 200oC. Services life is up to 15 years!
b. The specialized corona-resistance enameled cable with remarkable insulation performance is applied to stator coil for long service life.
c. One common shaft structure design, motor without bearing structure to guarantee 100% transmission efficiency.
d.  No more greasing and replacement of bearings at regular interval.
e.  High temperature protection via PTC/PT100 is available.
f.  Wide adjustable speed range and high precision which lead to wider range of air capacity modulation.

g. Compact size, low noise level, low vibration and stable operation.
h. Special motor housing design, a choice of IP23 / IP54 / IP65 protection classes as option.

High Efficiency Oil Cooled Rare Earth Permanent Magnet Synchronous Motor As Option
Oil-cooled permanent magnet motor is double layer design which circulates lubricating oil from compressor oil circuit for cooling to realize low temperature operation under complete frequency range. This effectively prevents excitation loss due to high operating temperature and minimize power consumption of motor itself with traditional fan cooled design.

Oil-cooled permanent magnet motor is designed and produced in totally enclosed structure with IP65 protection class. Waterproof, dustproof and independent of operating environment to safeguard ingress of any dust and foreign particle to extend life span of motor dramatically.

Intelligent Control System
Multi-protection design with 1 (1) general fault reminder and 10 (10) major faults protection. Choice of 3 (3) pressure value units (Mpa / Bar / Psi). Intelligent auto standby and auto sleep awaking function is available. Target pressure can be set for precise pressure control. Reserve of adequate dry contacts for air dryer on/off control and pre-heating function.

Specialized Frequency Inverter For IPM Motor
a. High frequency line reactor is equipped as standard to reduce high frequency output and prevent external magnetic field interference.

b. CZPT current during start-up is minimized to achieve soft starting stably.

c. Saving the cost of power supply equipment.

d. Special ventilation design to avoid the risk of high e. Filtration mat is fitted as standard with surface coating treatment on circuit board to realize dust and dirt resistance and anti-moisture effect.

f. Follow CAN standard protocol and strictly comply with cable specification for hardware, good anti-noise interference capability.

g. Fast-tracking on pressure changes, pressure fluctuation is controlled within ± 0.01Mpa, to match precisely with the system air demand by outputting the optimal frequency/speed.

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CZPT follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CZPT can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

 

 

Lubrication Style: Lubricated
Cooling System: Air-Cooled/Water-Cooled
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: VSD Screw Air Compressor
Customization:
Available

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air-compressor

The Air Compressor Is a Versatile Tool

The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.

Oil-injected

Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.

Oil-free

What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
air-compressor

Gasoline

When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.

Electricity

Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
air-compressor

Variable frequency drive

The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?

China wholesaler VSD Screw Energy Saving Variable Frequency Oil Air Compressor (KD7508INV)   air compressor partsChina wholesaler VSD Screw Energy Saving Variable Frequency Oil Air Compressor (KD7508INV)   air compressor parts
editor by CX 2023-05-18

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